SSA Marine – Reducing Injury Risk with SuitX Exoskeleton Technology
The challenge
Musculoskeletal injuries are a leading cause of workplace harm in port operations, particularly in cruise ship logistics where workers manually lift thousands of bags per shift - each weighing up to 30kg. Despite best efforts, repetitive lifting, bending, and carrying continue to cause fatigue and long-term injury, impacting worker wellbeing and operational efficiency.
The innovation
SSA Marine partnered with Ottobock to trial the SuitX Exoskeleton, a lightweight, non-powered wearable device designed to reduce strain on the back, shoulders, and legs. The exosuit:
- Uses spring-loaded support to store and release energy during lifting
- Reduces the force required for repetitive movements
- Improves ergonomic posture and reduces fatigue
- Is slim, lightweight, and unpowered, making it ideal for congested workspaces
How it works
The exoskeleton was deployed across three SSA Marine cruise terminals in Florida. Workers integrated the suits into their daily routines while lifting and moving luggage. Feedback was collected through anonymous polls and verbal interviews, focusing on comfort, functionality, and perceived impact.
Case study
The trial showed a clear reduction in physical effort and fatigue, with workers reporting improved comfort and support. Musculoskeletal strain decreased, and the system received strong approval from both employees and union representatives. The structured feedback process provided valuable insights into how the exosuit could be refined and scaled across operations.
Potential Impact
The SuitX exoskeleton has the potential to:
- Reduce injury rates and compensation claims
- Improve worker wellbeing and retention
- Enhance productivity in labour-intensive roles
- Support a culture of innovation and safety
- Date
- 22/07/2025
