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The challenge

Container lashing is a physically demanding task that exposes dockworkers - particularly lashers - to a high risk of exertional injuries. These injuries are often caused by repetitive strain, awkward postures, and the handling of heavy lashing equipment in challenging environments, such as on board vessels in poor weather conditions. Among dockworkers in the Port of Antwerp, lashers report the highest frequency of exertional injuries, with many experiencing long-term physical effects. This has led to increased absenteeism, lower retention, and a greater need for reskilling. Additionally, lashers face a heightened risk of hand and finger injuries, particularly from impact and pinching during lashing operations.

Given that terminal operators have limited influence over vessel design and onboard conditions, CEPA sought to develop a solution that would directly support lashers in their current working environment.

The innovation

Through the Port Work Innovation Hub, CEPA partnered with unions and the University of Antwerp to develop a comprehensive, science-backed solution to reduce injuries and improve safety. The result is a three-part innovation:

• Ergonomic lashing tool: Designed using real-world data and digital modelling, this tool reduces physical strain, improves grip, and minimises the risk of slipping. It is compatible with various turnbuckle types and was refined through extensive field testing and user feedback.
• Ergonomic training package: Developed by physiotherapists and ergonomists, the training teaches safe body mechanics, warm-up and cooldown routines, and proper tool usage. It is delivered through a full-day session and supported by digital modules on CEPA’s Dockwise platform.
• Impact-reducing safety gloves: Created in collaboration with glove manufacturers, these gloves significantly reduce the risk of hand and finger injuries. They are available in multiple variants to suit different weather and comfort needs and are now mandatory for all lashing activities.

How it works

The implementation focused on three key areas: ergonomics, tool distribution, and injury prevention. Each lasher received a personal ergonomic tool, a manual, access to an instructional video, and an exercise device to strengthen grip and upper body. The safety gloves were added to the standard work gear and made compulsory. All lashers now participate in a dedicated training day to learn ergonomic lashing techniques and proper tool usage. To reinforce these practices, CEPA launched an awareness campaign featuring well-known Belgian actors to promote safe and healthy work habits.

Case study

Preliminary results from a six-month survey among test participants show a significant reduction in exertional stress. Since the mandatory introduction of the impact-reducing gloves, hand and finger injuries have decreased by nearly 50%. Feedback from lashers has been overwhelmingly positive, with improvements noted in comfort, safety, and tool usability. These early indicators suggest that the innovation is already making a meaningful difference in the daily work and long-term health of lashers.

Potential impact

This innovation represents a scalable, practical solution to a widespread challenge in port operations. By combining ergonomic design, targeted training, and improved personal protective equipment, CEPA has created a model that enhances worker safety, reduces injury-related downtime, and improves job satisfaction. As ports around the world face increasing pressure to improve safety and efficiency, this approach offers a proven, worker-centred path forward